
Before we get started on fixing the head to the body, here's a pic of the tools I'll be using. I like to use two separate pairs of pliers for jointing, a round nose pair and a flat nose pair. The joints for this bear are traditional hardboard discs held in place with split pins and washers in the head and arms. I use nuts and bolts in the legs for extra strength. You can see a stuffing stick in the photograph, which is self explanatory, a tape measure and a thin headed chisel, which I use to make the holes in the hardboard discs slightly larger to accommodate heavy duty split pins and bolts. The phillips screwdriver and ratchet thingy are to tighten to nuts and bolts. I'll explain the wadding when we get to assembling the arms and legs.
Now, that's the boring bit done, so let's get to the good stuff ...
Head first!
Oops, just realised I forgot to include the awl in the tools photograph .. good job I'm not writing a book here!
This bear will have his head attached using a traditional method of jointing.



This bear is going to need a 2.5" hardboard disc to give his head the right amount of support. Here I'm slotting the disc over the split pin which is now poking through into the bear's body.


I find the flat nosed pliers work best to finish curling the split pin securely.

Once it's curled tightly on one side of the pin. I repeat the process on the other. It's important to get this as tight as possible to hold the head steady for years to come.
